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2003 MINI Cooper Problems and Repair Histories

2003 MINI Cooper  Problems:

2003 MINI Cooper problems reported via the Car Repair History and Car Reliability Surveys

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Non-members can see only ten 2003 MINI Cooper problems and repair histories. Log in or join us to see them all.

Repair costs are in local units.

2003 MINI Cooper 2dr Hatch

supercharged 163hp 1.6L I4 6-speed manual FWD

MINI Cooper in New York, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2011 72000   First odometer entry
Feb 2011 73000 450 knock and other sensor replaced 

 

MINI Cooper in Minnesota, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jun 2007 876 Power steering pump, and cooling fan need replacing. BMW parts quoted $876.00 for PARTS ONLY! found online for $450.00 replaced myself. 

 

MINI Cooper in Wisconsin, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2011 116000   First odometer entry
Oct 2011 123300 176 Power steering pump 
Sep 2012 155000 250 Burnt exhaust valve 
Jan 2013 165000 0 Steering pump stopped working. 
Apr 2013 174000 110 Heater core was leaking. 

 

MINI Cooper in Virginia, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2012 37000   First odometer entry
Jul 2012 37000 0 Power lock on driver side required new actuator 

 

MINI Cooper in Hawaii, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2003 0 Window inoperative. 

 

MINI Cooper in Illinois, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2003 0 Bonnet stripe application. 
Feb 2004 0 Dash trim and center console 'downtubes' rattling. Covered by warranty. 
Mar 2005 0 Replace one front pulse sender, and a steering angle sensor. Tail light bulb replacement. Replace crankcase breather line. Covered by warranty. 
Jun 2005 0 Front and rear brake pad replacement, Xenon headlight replacement, passenger side window motor replacement, sunroof shade re-attachment, ABS fluid repaclement. All covered by warranty. 
May 2006 0 End of warranty at 50k. Alignment, replace the clutch, steering rack, re-hang the driver's side door, driver and passenger side window motor replacement. All covered by warranty. 
Jul 2011   Most recent odometer entry.

 

MINI Cooper in New Jersey, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jun 2010 123000   First odometer entry
Jul 2010 124000 0 driver's door would not open from inside the car 
Jun 2011   Most recent odometer entry.

 

MINI Cooper in Illinois, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2010 102000   First odometer entry
Jan 2011 102000 325 transmission failed at 35,000 miles. Dealer replaced entire transmission and clutch both front control arm bushing needed to be replaced I replaced them myself at 65000 miles left HID Headlight ballast, and HID Bulb needed to be replaced under original warranty, at 45,000 miles Right HID Headlight ballast, and HID Bulb needed to be replaced under extended warranty, at 65,000 miles CD player needed to be replaced with newer OEM model, 2003 version's LCD display would pixelize in temps under 20 degrees. Known issue when I brought it to dealer, and they replaced it with newer build date CD player Rear hatch license plate light socket disintegrated. Metal tabs for bulbs totally corroded away - had to replace entire rear hatch handle assembly, and have it painted, since it only comes primed. 90,000 miles 
May 2011 107000 2035 Supercharger was out of internal oil. Mini USA states it is a wear item, and needs to be replaced once out of oil. normally 100,000 miles - part from dealer is $2600 for the part, + 7 hrs labor. I got mine rebuilt for $1200 plus 6 hrs labor water pump should be replaced when supercharger is replaced, otherwise it is 6 hours of labor thermostat housing cracked replaced it and thermostat crank seal leaking oil replaced alternator died 
Jun 2011 107000 115 both O2 sensors needed replacing. was able to get non-OEM ones for $55 each from advanced suto, and just splicesd the connector on. 
Nov 2011 117500 1200 CV joints starting clicking, and then went to a heavy vibration when on the gas. needed to replace both driver and passenger axle's and CV joints, and have the passenger side bearing pressed off the old axle, and pressed onto the new axle. 
Mar 2012 120000 1800 OEM flywheel has internal grease in it. This grease was expelled from the flywheel, contaminating and ruining the clutch 
Jun 2012 123000 75 MAP sensor died. When the Map sensor dies, it throws the EML light, and the car goes into limp mode. I could sometimes restart it, and it would be fine for a little while, then it would sputter, and go into limp mode again 
Oct 2012 125300 670 power steering pump failed. $550 for a new one. replaced feed and return lines also, as they were leaking. 
Dec 2012 126000 358 thermostat housing cracked again - replaced it Both wheel bearings are shot again. I drive the Dragon, and I drive the car hard all the time, wheelbearing replacements are normal maintenance for me :) 
Feb 2013 128500 1400 the gears in the trans shattered. I got a fully re manufactured trans from the UK, $1270 shipped from http://www.minigearboxes.co.uk/. I also replaced my ebrake lines, one had rusted solid had a hole in the intercooler, which got replaced 
Apr 2013 129000   Most recent odometer entry.

 

MINI Cooper in Maryland, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2011 29000   First odometer entry
Aug 2011 29000 1900 Electrical, other than above, repair 
Sep 2011 29000   Most recent odometer entry.

 

MINI Cooper in Connecticut, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2009 69000   First odometer entry
Jul 2010 82000 0 Rear rotors and pads needed replacing. Also replaced front rotors and pads at same time. 
Dec 2012 103000   Most recent odometer entry.

 

MINI Cooper in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2009 100000   First odometer entry
Aug 2009 102000 479 Rear brake pads worn, unevenly. Parking brake cables misaligned, causing uneven wear of the rear pads. 
Oct 2010 112000 180 Noticed slight exhaust leak sound, couldn't find the source. After 1-2 weeks, the exh. manifold broke right at the 1st cat. Suspect it's too close to the cat to re-weld. Replaced entire mfld with used part. New was $1350 at discount dealer. 
Dec 2010 114000 21 Cowl vent foam had deteriorated and almost completely disappeared over time. Replaced foam with pre-cut foam from Minifini. 
Aug 2011 118000 7 Power steering fluid had been leaking from reservoir cap for months. I assumed it was due to overheated fluid spewing from the breather. Found out that a bad o-ring on the cap is a common problem. No evidence of leakage since the repair. 
Mar 2012 120000 153 Engine cooling fan low speed stopped working; fan would stay off until the car got hot enough to engage high speed. Replaced cooling fan/shroud assembly with aftermarket part. Bumper & radiator support must be slid forward for access. Small oil leak from front of engine and oil pan area. Since radiator support was already pulled forward for fan replacement, decided to replace the oil pan gasket and re-seal the crank angle sensor, both common oil leak locations. Side marker bulb apparently overheated and melted the plastic at the socket. The socket broke off the lamp housing and was dangling by its harness. There were no signs of external damage. Replaced side marker lamp assembly. 
Feb 2013 127500 1 Had to pull inner door handle 3-7x before the door would open. Cable had stretched and cable end had popped out of its holder. Reinstalled in holder, routed cable to take up slack, put a fastener in an unused hole to keep cable in place. 
Mar 2013 128000   Most recent odometer entry.

 

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2003 MINI Cooper 2dr Hatch

115-horsepower 1.6L I4 6-speed shiftable CVT FWD

MINI Cooper in Michigan, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2012 89000   First odometer entry
Feb 2013 90000 100 Drivers Door Handle frozen and would not release when cold weather.. TSB said to R&R door handle. 

 

MINI Cooper in Arizona, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2009 40000   First odometer entry
Jun 2009 41000 0 ignition switch 
Jul 2010 47000 730 new starter 
Mar 2013 56000   Most recent odometer entry.

 

MINI Cooper in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2005 7500 Transmission Broke. Had to replace whole new transmission. 
Apr 2007 0 Transmission replaced again because it would rev up too high before shifting into a higher gear at around 70 mph. Fortunately it was still covered under a two year warranty from the original repair in 12/05. 
Jul 2007 500 O2 sensor needed replacing. Left rear control bar was bent and also needed replacing. Dealer wanted $1500 for the job. Went somewhere else and have never returned to the dealer. 
Sep 2008 850 Power steering pump failed and needed replacing. 
Oct 2009 225 Power steering pump fan needed replacing. 
Nov 2009 400 Radiator leaked and needed replacing. 

 

MINI Cooper in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2010 55000   First odometer entry
Mar 2011 59000 500 2 power steering hoses leaking. Parts ordered and replaced. Pump fine no problems. 
Jun 2012 72000   Most recent odometer entry.

 

MINI Cooper in Virginia, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2009 50000   First odometer entry
Jun 2009 50000 600 The new service manager of MINI at Sterling of BMW & Sterling - saved my life - she got Mini of NA to pay half for the repair ref. good will because of on-going problems with the transmission. She was a fantastic advocate for my problem with my 03 Mini. 
Mar 2010   Most recent odometer entry.

 

MINI Cooper in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2005 0 Stereo head unit replaced under warranty. 
Sep 2009 52000 260 Replaced radiator due to small crack in side of tank. 
Nov 2010 61500 2220 Radiator fan assembly failed due to short. A/C compressor also failed and receiver dryer was leaking. Mechanic determined that the A/C compressor may have caused the short. 
Jun 2011   Most recent odometer entry.

 

MINI Cooper in Washington, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2009 29000   First odometer entry
Jun 2012 46000 1001 R & R electronic power steering pump. Design is prone to failure, and it was beginning to whine incessantly, "bump" on turns and I've read enough to know that this is a common failure on the BMW design. 
Mar 2013 50000   Most recent odometer entry.

 

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2003 MINI Cooper 2dr Hatch

115-horsepower 1.6L I4 5-speed manual FWD

MINI Cooper in South Carolina, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2009 0 New owner of a used mini, right away power steering started malfunctioning & runs after car is shut off, other forums report this as widespread problem, planning to repair myself at cost of aprox $300 for rebuilt part. No other problems to report 

 

MINI Cooper in Minnesota, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Aug 2003 0 warranty covered squeaky speaker grill in passenger door and loose lens on rpm gauge on dashboard 

 

MINI Cooper in New Jersey, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2009 44000   First odometer entry
Oct 2011 58300 1300 Replaced shocks  had to replace exhaust Switch for raising and lowering windows is not working well...have to apply lots of pressure to the toggle. Was told the unit needed to be replaced. The cost was not worth it to me, as the issue is a minor nuissance. Praking brake needed to be tightened up. 
Nov 2012 61700 2300 Hinge for hatchback broke. Check engine light wnet on, some sensor needed replacing. 
Dec 2012 62000   Most recent odometer entry.

 

MINI Cooper in New Jersey, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2009 64000   First odometer entry
May 2009 65000 0 Clutch pedal no longer engaged clutch. Could not drive. 
Mar 2010   Most recent odometer entry.

 

MINI Cooper in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2009 20000   First odometer entry
Apr 2010 23000 5500 rear wheel speed sensor replaced. Computer reset. Brake system flushed(preventative). 
May 2011 25000 823 Replace leaking high pressure power steering hose. 
Mar 2013 30000   Most recent odometer entry.

 

MINI Cooper in Massachusetts, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2009 11000   First odometer entry
May 2009 12000 0 Light indicated overheating went on during commute home. Coolant level very low. Radiator will need to be replaced.  
Mar 2010   Most recent odometer entry.

 

MINI Cooper in Alberta, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2009 21080   First odometer entry
Sep 2012 34100 400 Engine light on, diagnosed as thermostat, replace same. Currently solved. 
Apr 2013 37200   Most recent odometer entry.

 

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Expert 2003 MINI Cooper Repair Advice

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What People Are Saying about Problems with the 2003 MINI Cooper

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