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2008 Ford Fusion Problems and Repair Histories

2008 Ford Fusion  Problems:

2008 Ford Fusion problems reported via the Car Repair History and Car Reliability Surveys

See what people are saying about 2008 Ford Fusion problems

 

Non-members can see only ten 2008 Ford Fusion problems and repair histories. Log in or join us to see them all.

Repair costs are in local units.

2008 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic FWD

Ford Fusion in Wisconsin, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2007 1000   First odometer entry
Apr 2009 8000 0 Radio had popping noise.  Tire Valve stem replace. Leaky tire 
Sep 2010 20000 0 Part described as a module or a sensor. Dash board had to be taken off. Air conditioning would not blow cold air.  
Dec 2012 29000   Most recent odometer entry.

 

Ford Fusion in Tennessee, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2009 17000   First odometer entry
Mar 2009 17000 0 Very loud noise coming from the engine area. According to the dealer, they replaced a cracked air conditioning refrigerant line and the compressor, as well as the accumulator. 
Mar 2013 74000   Most recent odometer entry.

 

Ford Fusion in Alberta, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Aug 2012 44640   First odometer entry
Dec 2012 48360 1290 Repair oil leak from oil pan and engine output seal 
Mar 2013 50220   Most recent odometer entry.

 

Ford Fusion in Wisconsin, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2009 16000   First odometer entry
Jun 2012 53000 120 New rear brake pads and rotors 
Mar 2013 68000   Most recent odometer entry.

 

Ford Fusion in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2008 1000   First odometer entry
Feb 2011 21500 0 RR door latch mechanism sticking... auto unlock worked only intermittently. Latch mechanism was replaced by dealer under original Ford warranty. Auto-dimming mirror sometimes does not dim from auto headlights to rear of car... dealer claimed it is working to spec. Do not know how it was tested; test might have been invalid, i.e. light applied up close. 
Mar 2013 32000   Most recent odometer entry.

 

Ford Fusion in Idaho, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2009 34000   First odometer entry
Aug 2009 34000 100 Replaced Front Brake Pads and had the Rotors turned. Replaced Pads with Ceramic type from Autozone. Brakes now work great. Did it myself. 
Jan 2013 45000 50 Replaced headlamps. 

 

Ford Fusion in Arkansas, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2008 0   First odometer entry
Oct 2008 3000 0 I had them replace one of the small clips that holds the front bumper cover so it would not stick out (I was being picky). 
Nov 2010   Most recent odometer entry.

 

Ford Fusion in Michigan, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2008 0 Brake caliper :snapping on the disk when brake is applied . 

 

Ford Fusion in New Jersey, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2007 0   First odometer entry
Jun 2008 10000 0 Starter "catches" sometimes when turning the key. Makes a short "zing" noise. Couldn't replicate it at the dealership nor could I in the parking lot. They were very good and told me to bring it back if it repeated. 
Jun 2011   Most recent odometer entry.

 

Ford Fusion in Georgia, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2008 0   First odometer entry
Apr 2008 2000 0 Driver's side door panel retaining clip(s) had come unseated resulting in loose door panel and clip rolling around inside of door. 
May 2010 27000 0 Driver's side seat bolster has collapsed, causing the leather/ette cover material to rip and tear prematurely. Tear spot does not come into human contact. Told Ford would not cover it even though under the 3/36 bumper-2-bumper warranty. 
Jul 2010 30000 0 Trunk shocks blew out and would not longer lift or support the trunk. Dealer replaced under warranty. 
Oct 2012 55000 0 Valve cover gaskets reported by service tech as leaking. Replaced under 5yr/60K power-train warranty. 
Dec 2012 57000   Most recent odometer entry.

 

Ford Fusion in New York, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Aug 2008 0   First odometer entry
Oct 2008 3000 0 Passenger's air bag door on dash is warped and rippled. Dealer realigned and said that warp will disappear when door is heated by the sun. 
Feb 2010 22000 0 Analog clock began running between 5 and 15 minutes fast every 24 hours. Also, hour hand was falling behind and it became impossible to tell the correct time. HVAC auto climate control head unit does not start up if left overnight during cold weather. Unit resets to "Off" and also loses stored temperature setting. Unit has to be manually switched back to "on" afetr starting the car. 
Dec 2010 33000 0 There was noise and vibration coming from the steering column at times. Dealer tightened hose connection on power steering pump and added more fluid. 
Dec 2012 55000 150 Interior door latch for driver's door broke. Door could not be opened from the inside. 
Mar 2013 57000   Most recent odometer entry.

 

Ford Fusion in Ohio, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2010 0 Battery cable and battery replaced under warranty due to serious corrosion at the positive battery terminal connector 
May 2011   Most recent odometer entry.

 

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2008 Ford Fusion 4dr Sedan

221-horsepower 3.0L V6 6-speed automatic AWD

Ford Fusion in Alberta, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2007 0   First odometer entry
Mar 2010 22940 0 noise when window going down on drivers side, repaired with tsb for known concern. no charge to customer 
Jun 2010   Most recent odometer entry.

 

Ford Fusion in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2008 1000   First odometer entry
Feb 2008 1000 0 Auto dimming mirror not working correctly, new one ordered and installed. 
Sep 2009   Most recent odometer entry.

 

Ford Fusion in New York, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2008 0   First odometer entry
Apr 2010 17300 0 warped cowl 
Sep 2010   Most recent odometer entry.

 

Ford Fusion in Indiana, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2008 0   First odometer entry
Jun 2008 3000 0 Blown passenger front speaker. Audiophile System. 
Jan 2009 14000 0 HVAC blower motor squeaking. 
Dec 2009 29000 0 Leather on driver's seat cracked and split open 
Dec 2010 38000 0 Carrier bearing failed on the driveshaft (AWD). Entire driveshaft was replaced as a result. 
Mar 2013 80000   Most recent odometer entry.

 

Ford Fusion in Ontario, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2008 0   First odometer entry
Aug 2008 4960 0 Driver's door sill damaged during installation at factory, noticed as a white dsicoloration of camel colored door sill, part on order from US Rear passenger cushion behind driver unable to support weight of occupant, deformation occurs that does not immediately dissipate when occupant exits seat. Advised by service adviser that although issue noted, unsure if can be fixed. 
Sep 2010 29140 0 Moaning noise under power coming from behind driver. Diagnosed by Ford mechanic as a bad hanger bearing, drivershaft replaced, one day wait on parts. 
Jul 2012 45260 218 Car began showing symptoms of hard/long cranking (also SRS light would not go out after car started) 
Mar 2013 51460   Most recent odometer entry.

 

Ford Fusion in Massachusetts, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2008 0   First odometer entry
Mar 2009 20000 0 Fuel cap needed to be replaced/caused ck engine light to go on. 
Feb 2012 74000 0 Brake pads and rotors 
Mar 2013 88000   Most recent odometer entry.

 

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2008 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed manual FWD

Ford Fusion in Connecticut, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2008 0 Blower motor would squeak at low speeds. Found the fan bearing to be out of balance. Had to get the heater core blower fan and motor replaced. 

 

Ford Fusion in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2010 69000   First odometer entry
Dec 2010 71000 3000 Lemon car all the way around. Had been noticing problems with the transmission when first bought car and under warranty. 2,000mi out of warr and transmission blew. Ford would not honor their part. We paid...they don't care. Will never buy Ford again. 
Aug 2011 80000   Most recent odometer entry.

 

Ford Fusion in Alberta, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2010 50840   First odometer entry
Dec 2010 56420 0 In the winter, the heat does not flow to the rear of the car. In fact, it actually blows cold air to the passengers in the back seat and also to the floor vent of the front passenger seat. Dealer never able to find problem. 
Dec 2011 77500 199 Driver's inside door handle would not work/door wld not open. Entire handle had to be replaced, take door apart to do this. (Also, Chrome on inside door handle peeling off, leaving sharp edge.) Rear Defrost stopped working after handle replaced. Dealer said coincidence. Not yet fixed. 
Mar 2012 85560 97 Changed headlights. (It is a pain to do it on this car, so decided to take it to the dealer). Would like to see Ford make it a bit easier for the owner to access these small things. 
Jun 2012 86800   Most recent odometer entry.

 

Ford Fusion in Utah, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2008 0   First odometer entry
Oct 2009 30000 0 Some type of oil cap was cracked, allowing oil to leak from engine compartment. 
Jan 2012   Most recent odometer entry.

 

Ford Fusion in Minnesota, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2009 6000   First odometer entry
Feb 2009 8000 0 One repair - to replace SYNC system master unit. Took 3 days in Feb. Unsuccessful, is likely an unresolved software issue, not hardware. 
Dec 2010   Most recent odometer entry.

 

Ford Fusion in Ohio, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2007 1000   First odometer entry
Oct 2007 1000 0 Fuel pump pressure bleed down overnight 
Jun 2011   Most recent odometer entry.

 

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2008 Ford Fusion 4dr Sedan

160-horsepower 2.3L I4 5-speed automatic FWD

Ford Fusion in Manitoba, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jun 2008 620   First odometer entry
Feb 2009 8060 0 After a cold soak ( -25 C) the heater / Air Conditioner computer stays blank and looses it's memory. The heater will not work until a manual selection is made. Ford is working on the problem. A fix not available yet. 
Apr 2009 10540 0 When cold soaked, the Air Conditioner / heater computer loses its memory and the heat will not come on when command start is used. Ford is working on a fix.  
Sep 2009 15360 0 auto dimming mirror replaced under warranty 
Jun 2011   Most recent odometer entry.

 

Ford Fusion in Massachusetts, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2008 0   First odometer entry
May 2009 12000 0 Sun Roof retraction bar snapped, causing roof to twist and remain in up-right position. Entire unit needed replacement. 
Jul 2011 36500 0 Sunroof failure 
Mar 2012 49000   Most recent odometer entry.

 

Ford Fusion in Massachusetts, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2009 19000   First odometer entry
Oct 2010 37000 200 Car failed to start. jump started by AAA. Car driven to dealer who replaced the battery and tested systems. Told battery was 'Worn out" out of warranty replacement. Approx $150 out of pocket cost Clicking noise from heater fan. Parts replaced under extended warranty. $50 decuctable and rental car reimbustment. 
Nov 2011 51000 200 Sunroof wouldn't 'seat' properly when closed. Determined that the frame was cracked. Replaced no charge under extended warranty Chirping sound from heater fan previously replaced 1 yr ago re-occured and the shop replaced the part again. 
Aug 2012 64000 190 INTERIOR DRIVERS SIDE DOOR HANDLE MALFUNCTION 
Mar 2013 75000   Most recent odometer entry.

 

Ford Fusion in British Columbia, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2008 0   First odometer entry
Oct 2008 4960 0 Driver's seat makes internal rubbing sound when seatback pressed against on right side. Shop determined in-seat airbag assembly rubbing, could not resolve with standard procedures. Waiting for reply from manufacturer. 
Dec 2008 5580 0 Cracked internal seat frame replaced. Problem reduced but not eliminated. Continue work on seat. 
Jan 2009 6820 0 Dealer tried to fix seat once again and failed to do so. Ordered new foam seat core - the last original part of the seatback. Did not replace B-pillar cover as seat is expected to be removed again. Replacement of foam core of seatback finally solved the original problem. 
Feb 2011 27280 0 Replaced noisy (ticking) HVAC blower fan. Driver's side external window trim peeling away at top of window. 
Dec 2012 44020   Most recent odometer entry.

 

Ford Fusion in Indiana, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2010 0 Battery died 2.5 years after purchase. Dealer towed car, gave me rental for weekend, and replaced battery. No charge, just inconvenienced since occurred about 20 miles from home & dealer. 
Apr 2011 180 driver door inside handle - mechanism broke (spring-like break inside door). Dealer would not cover repair, just outside 36,000 mile warranty. 
Feb 2013 56000   Most recent odometer entry.

 

Ford Fusion in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2008 7000   First odometer entry
Feb 2009 8300 0 Had PCM flashed to resolve the transmission's jerky shifting. Driver's side seat had cracks and was replaced. 
Jul 2009 11000 0 The center pieces of the Sport Appearance Package wheels were oxidizing. They were replaced. 
Feb 2011 25500 0 I noticed the check engine light so I took my car to a dealership. They found out it was a bad catalytic converter and it was replaced under the factory warranty. 
Jun 2011 28000 0 Replaced a slightly corroded hubcap. 
Dec 2012 41000   Most recent odometer entry.

 

Ford Fusion in British Columbia, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Aug 2009 31620   First odometer entry
Jun 2012 58900 0 replace crankcase seal & coolant pump. 
Feb 2013 63540 50 replace headlight. 
Mar 2013 63860   Most recent odometer entry.

 

Ford Fusion in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2010 23000   First odometer entry
May 2011 27300 0 Drivers side front seat, left side upright cushion side bolster disintegrated at seam, was replaced. 
Mar 2013 37000   Most recent odometer entry.

 

Ford Fusion in Michigan, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2008 3000   First odometer entry
Feb 2011 30000 0 Leak from oil pan or transmission. 
Jun 2011 35000   Most recent odometer entry.

 

Ford Fusion in Minnesota, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2010 31000   First odometer entry
Feb 2011 32500 500 Coil pack and all spark plugs 
Oct 2012 39000   Most recent odometer entry.

 

Ford Fusion in Indiana, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2010 30000   First odometer entry
Nov 2010 31000 0 Both front door windows had vertical scratches. An Internet search led me to a TSB that addressed this problem. Ford dealer ordered parts. CEL had code read at AutoZone P2004 IMRC stuck open. Left car with dealer for a day.They acknowledged the problem but were unable to service the car that day.2 days later the CEL reset.Will wait to see if it happens again. 
Mar 2013 61000   Most recent odometer entry.

 

Ford Fusion in New York, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2007 0   First odometer entry
May 2011 10000 0 They adjusted or replaced some sensors 
Mar 2013 11000 200 TPMS malfunction 

 

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Expert 2008 Ford Fusion Repair Advice

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What People Are Saying about Problems with the 2008 Ford Fusion

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