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2003 Ford Expedition Problems and Repair Histories

2003 Ford Expedition  Problems:

2003 Ford Expedition problems reported via the Car Repair History and Car Reliability Surveys

See what people are saying about 2003 Ford Expedition problems

 

2003 Ford Expeditions for which no problems have been reported are not displayed. So the 2003 Ford Expedition problems and repair histories you see here should not be used to infer car problem frequency.

For 2003 Ford Expedition problem frequency, check the Car Reliability Survey result. For the problems behind the score, check the 2003 Ford Expedition problems and repair histories that follow it.

Year Make/Model Trips/Year/100 Cars Compared to all models for the same year  
2003 Ford Expedition 26 Expeditions, 7.8 months of data per Expedition, average 125500 miles83
50% Fewest Trips Most Trips
see reported repairs

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Non-members can see only ten 2003 Ford Expedition problems and repair histories. Log in or join us to see them all.

Repair costs are in local units.

2003 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic RWD

Ford Expedition in Texas, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2011 145000   First odometer entry
Apr 2011 148000 400 Auxiliary heater hose came loose from fitting. Freak problem. pinion seal on rear end leaking. Dealer replaced seal 
Dec 2011 160000 1200 Replaced the alternator, alternator wiring harness, and 1 coil. In this repair, the alternator wiring harness rubbed on something and shorted out, causing damage to the alternator and one coil.  
Mar 2012 165000 300 replaced 2 more coils 
May 2012 165000 0 ball joints needed replacing when traded 

 

Ford Expedition in Texas, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2009 91000   First odometer entry
Mar 2011 117000 1650 A/C was not cooling properly, front and rear, Compressor was leaking, and rear AC expansion valve was not working - replaced both- refridgerant removed and replaced. Two years prior Firestone advised alternator needed replacing, 2nd opinion could not confirm. Lately the message center flashed "Check Electrical System." Sudden flashes and warnings occurred, shifted poorly, radio quit alternator replaced 

 

Ford Expedition in Florida, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2009 215000   First odometer entry
Jan 2013 283000 1049 Replaced fuel pump and filter 
Mar 2013 290000   Most recent odometer entry.

 

Ford Expedition in New York, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2013 125000   First odometer entry
Apr 2013 125000 0 Ignition coil number 4 replaced Engine Knocking,oil leak, need to replace oil pan/oil filter housing-gasket 

 

Ford Expedition in Texas, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Aug 2005 900 Replace clogged expansion valve on rear AC, install new cycle switch to prevent freezing up 
Sep 2005 200 Replace bad speed sensor on transmission 
Apr 2006 400 Replace bad coil on plug 
Aug 2006 900 Replace bad coil on plug, new coil on plug insulators, replace spark plugs 
Nov 2006 400 Replace faulty blend door motor on rear AC 

 

Ford Expedition in Arizona, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jun 2010 157000   First odometer entry
Sep 2010 159000 860 AC compressor went out. Had to purchase new one. 
Jun 2011   Most recent odometer entry.

 

Ford Expedition in Texas, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2010 102000   First odometer entry
Feb 2011 104000 700 Misfire due to two individual ignition coils malfunctioning - two ignition coils replaced 
Dec 2011 113000 477 Driver Window Regulator 
Mar 2013 121000   Most recent odometer entry.

 

Ford Expedition in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jun 2008 200 Replaced A/C freon, don't remember exact cost 
Mar 2010 124500 430 Replaced window regulator on rear passenger window. 
Mar 2011 137000 430 Power window for rear driver came unglued and wouldn't go back up. 
Apr 2011 138000 800 AC stopped blowing cold air, dehydrator valve had failed causing water to leak into the AC system and rust out the compressor and valves. Whole ac system had to be replaced.  
Jun 2011 140000 0 Brake fluid was dirty so it was replaced, center brake light had gone out and was replaced. 
Jul 2011 141000 3400 Head gasket leaking, replaced all internal engine gaskets, timing chain, and machined valves.  
Aug 2011 143000 2800 Oil pump failed and caused pieces of metal to appear in the oil. Engine crankshaft damaged, replaced by dealer after they had repaired head gasket and oil pump. 
Oct 2011 143000 0 leaking oil from gaskets, dealer replaced headgasket under warranty from previous work 
Sep 2012 145000   Most recent odometer entry.

 

Ford Expedition in Texas, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2009 108000   First odometer entry
Jun 2009 115000 120 Replaced brake pads front and rear 
Apr 2010 126000 300 coolant valve looked. It's sitting over the top of cylinder coil which had to be replaced as well. 
Nov 2010   Most recent odometer entry.

 

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2003 Ford Expedition 4dr SUV

260-horsepower 5.4L V8 4-speed automatic 4WD w/low range

Ford Expedition in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2011 98000   First odometer entry
Jan 2012 99000 500 Boot trim around the front driver and passeger doors peeled and needs to be replaced 

 

Ford Expedition in Iowa, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2011 89000   First odometer entry
Jan 2012 104000 248 Oil pressure gauge on the dash dropped to nothing. Mechanic replaced the oil pressure sensor and verified with that pressure was there. 
Sep 2012 111000 3750 Symptoms: No oil pressure and timing chain rattle. Mechanic recommended an engine rebuild. New timing chain (guides had broken and chain was flapping away unchecked), oil pump, and water pump, cylinders were bored, new bearings. 
Mar 2013 116000   Most recent odometer entry.

 

Ford Expedition in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2009 70000   First odometer entry
Jul 2011 89000 210 Remove and replace Blender Motor 
Mar 2013 102000   Most recent odometer entry.

 

Ford Expedition in Poland
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2009 106640   First odometer entry
Apr 2012 121500 80 Replacment of the bearing of the drivebelt tension roll. 
Apr 2013 124620 250 both tie-rod ends replaced then laser geometry set (prices calculated from PLN to USD: 100 USD for parts (including postal delivery service), 60 USD for replacement, 35 USD for geometry calculated from PLN to USD is about 60 USD for everything : bar itself, postal delivery and replacement 

 

Ford Expedition in North Carolina, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2011 100000   First odometer entry
Nov 2011 102000 800 Intake manifold cracked 
Mar 2013 145000   Most recent odometer entry.

 

Ford Expedition in Ohio, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2008 65000   First odometer entry
Jan 2009 69000 100 Seat heater tripping off in a few seconds after activation. Extensive bulletin(s) from Ford on this...well known design problem, but Ford still proudly lets the vehicle owner pay for the repair/module replacement.  
Mar 2012 98000   Most recent odometer entry.

 

Ford Expedition in Virginia, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2008 80000   First odometer entry
Apr 2009 95000 550 Driver's side window screeches and squeals when motoring down.  Rear AC unit had loud clunking noise from unit. 
Jun 2009 97000 400 Car quit 7 times on trip home from vacation. Replaced crank sensor, but problem occurred 1 week later 
Jul 2009 97000 0 Sold car because could not get stalling problem fixed. 

 

Ford Expedition in South Carolina, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2012 181000   First odometer entry
Jul 2012 185700 800 Both catalytic converters were bad. I bought the 2003 Expedition new in California. I now live in South Carolina so I replaced the CAT's with 49 State Original Equiptment ones since my Expedition doesn't have to pass CA emissions test. 
Jan 2013 196700 0 After alternator failed and replaced with new one the charging system has been tested and is working properly. However, I've been unable to clear the Check Engine Light. 
Mar 2013 200000   Most recent odometer entry.

 

Ford Expedition in Tennessee, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2010 180000   First odometer entry
May 2011 189000 0 The car was "missing" at idle or acceleration. My mechanic stated that some moisture got down in one of the spark plugs. Spark plug removed,dried then put back in. No further problems at this time. 6 wks later. 
Mar 2012 198000   Most recent odometer entry.

 

Ford Expedition in Michigan, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2011 83000   First odometer entry
Jun 2012 87000 45 Replaced driver door sensor that senses when door opens and turns on dome light. 
Nov 2012 88000 27 Passenger door ajar sensor 
Mar 2013 89000   Most recent odometer entry.

 

Ford Expedition in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2011 80000   First odometer entry
Jul 2011 81000 349 New tires were needed, also cracking on the leather seats bottom needed replacement. Engine running well. Vacuum system hose had a leak, plus replaced fuel filter. 
Sep 2011 84000   Most recent odometer entry.

 

Ford Expedition in Minnesota, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2011 93000   First odometer entry
Feb 2011 95000 1500 Radiator Leak - replaced Other maintenance was routine. Drive Door sensor broke - replaced 

 

Ford Expedition in Nevada, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2010 110000   First odometer entry
Aug 2010 112000 80 replaced coil-on-plug #6 
Jun 2012 137000 1100 4 struts replace.....Transmission/fluid 12 qt 
Dec 2012 138000 450 alternator replacement 
Mar 2013 138000   Most recent odometer entry.

 

Ford Expedition in Utah, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2008 91000   First odometer entry
Jul 2010 115000 0 Rear A/C blower "clicks" when turned on, also had to recharge A/C system with refridgerant. 
Oct 2010 118000 50 Any time air conditioning was turned on a "click" noise came from the rear core about every second. Traced problem to be an air flap accuator. replaced part, kind of a bear to get to, and everything is running smooth. 
Jun 2011   Most recent odometer entry.

 

Ford Expedition in Minnesota, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2009 98000   First odometer entry
Feb 2011 104000 600 hard starting after warm engine. Replaced fuel pump. problem solved 
Nov 2012 114500 250 Front drive shaft seal leaking. Replaced seal. Rear differential chattered. Rear gear oil changed. 
Apr 2013 116000 3800 Blown head gasket 

 

Ford Expedition in Ontario, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2010 140120   First odometer entry
Jan 2011 149760 450 Seized brake caliper. 
Feb 2011 155000 0 ABS computer module failed. Replaced part with one from wrecker. Dealer re-programmed the new module. 
Apr 2011 160580 1100 Replaced solenoid for 4x4 engagement in hub. Replaced seals on front drive axel and at drive shaft entry into differential due to small leaks developing. 
Jul 2011 172360 450 Replaced seal between transmission and 4x4 transfer case. Replaced actuator in 4x4 hub. Ordered vacuum lines and reservoir to complete air leak repair at later date. Intermittent problems with the ABS control module. The dealer has replaced it three times in the last three months. Highly unlikely that four modules (including the original) could fail in this time. Turned out to be a bad pin in wire. 
Aug 2011 177960 750 Installed vacuum lines and reservoir. Bill included actuator installed earlier. 
Mar 2012 209560 450 Replaced starter. 
Jul 2012   Most recent odometer entry.

 

Ford Expedition in New York, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jan 2010 45000   First odometer entry
Feb 2010 46000 650 Sudden brake failure due to rusted-out brake line.  
May 2010 48000 500 Front wheel bearing, vehicle is 4WD so repair part was an expensive unit. 

 

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2003 Ford Expedition 4dr SUV

232-horsepower 4.6L V8 4-speed automatic RWD

Ford Expedition in Texas, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2010 152000   First odometer entry
Dec 2010 154000 84 Coil number 7 failed. Replaced coil but when I unplugged connector, wires pulled from harness. No NEW part available, went to salvage and cut and spliced no harness. Replaced Fuel Filter 
Jun 2011   Most recent odometer entry.

 

Ford Expedition in Georgia, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2008 950 Replaced transmission. It was my fault, I towed a heavy trailer about 400 miles without switching the overdrive off. 
Mar 2010   Most recent odometer entry.

 

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2003 Ford Expedition 4dr SUV

232-horsepower 4.6L V8 4-speed automatic 4WD w/low range

Ford Expedition in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2011 264 Replaced O2 sensor 3 times, check for leaks, cleaned Mass Airflow Sensor. Light would come back on. Took it to Ford, 1st trip swore up and down after market sensor was the issue. Light came on, 2 more trips to ford and it was a wire issue 
Feb 2012 98 Another lean code came up, this time Mass Airflow sensor was dirty even though it was cleaned a few months ago. 
Apr 2012   Most recent odometer entry.

 

Ford Expedition in Maryland, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2010 85000   First odometer entry
Sep 2011 89000 800 Check engine light is on due to failure of small part that helps mix the gasoline/regulate emissions. Part was estimated at $50 with repair labor at $750! 
Oct 2011 89000 0 Belts controlling vents in rear seat and rear of vehicle snapped. 

 

Ford Expedition in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2010 125000   First odometer entry
May 2010 125500 150 ABS & Handbrake light is on. Mechanic traced it down & found that ABS computer didn't get any power. Mechanic run a bypass to battery. 
Oct 2011 139000 400 Check engine was on because of the gas cap & something else in the engine. 
Jan 2012 140000   Most recent odometer entry.

 

Ford Expedition in New York, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2008 75000   First odometer entry
Jul 2010 87700 45 Truck was misfiring and running rough. Ran OBD test, said #2 cylinder was the problem. Replaced coil pack on that cylinder. 
Apr 2012 107000 300 Driver's side window regulator failed and had to be replaced. 
May 2012 107000 50 Truck was misfiring and running rough. Ran OBD test, said #3 cylinder was the problem. Replaced coil pack on that cylinder. 
Feb 2013 110500 505 Replaced left front inner tie rod end. 
May 2013 111000 500 Hub was making noise, had it replaced. 

 

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Ford in Virginia, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2008 97000   First odometer entry
Dec 2008 98000 250 Transmission leak. 
Mar 2010   Most recent odometer entry.

 

Ford in Michigan, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2008 58000   First odometer entry
Dec 2008 58000 0 Noise from the rear axle. Found bad rear axle bearing. 
Mar 2010   Most recent odometer entry.

 

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Expert 2003 Ford Expedition Repair Advice

Non-members can see only ten 2003 Ford Expedition problems and repair histories. Log in or join us to see them all.

 

What People Are Saying about Problems with the 2003 Ford Expedition

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