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2004 Chevrolet Malibu Problems and Repair Histories

2004 Chevrolet Malibu  Problems: - photograph by Duspinnst

2004 Chevrolet Malibu problems reported via the Car Repair History and Car Reliability Surveys

See what people are saying about 2004 Chevrolet Malibu problems

 

2004 Chevrolet Malibus for which no problems have been reported are not displayed. So the 2004 Chevrolet Malibu problems and repair histories you see here should not be used to infer car problem frequency.

For 2004 Chevrolet Malibu problem frequency, check the Car Reliability Survey result. For the problems behind the score, check the 2004 Chevrolet Malibu problems and repair histories that follow it.

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Non-members can see only ten 2004 Chevrolet Malibu problems and repair histories. Log in or join us to see them all.

Repair costs are in local units.

2004 Chevrolet Malibu 4dr Sedan

200-horsepower 3.5L V6 4-speed shiftable automatic FWD

Chevrolet Malibu in Wisconsin, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2008 80000   First odometer entry
Mar 2009 88000 0 Leaky transmission pan gasket. 
Mar 2010   Most recent odometer entry.

 

Chevrolet Malibu in Connecticut, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2010 67000   First odometer entry
Feb 2011 71000 115 Knock / clunk from front-end steering at low speed (or even while parked). Dealer mis-diagnosed as bad ball-joint and inner-tie rod (it's the common intermediate steering shaft issue). Will do repair myself. Cost was for diagnostic fee. 
Apr 2011 72000 1000 Replace struts, shocks, lower control arms, sway bar links and bushings. Upgraded to lowering springs. 
Mar 2013 86000   Most recent odometer entry.

 

Chevrolet Malibu in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2003 0 Radio loosing presets. Radio replaced 
Feb 2004 0 Rear fender loose. Replaced clips 
Mar 2006 0 right blinker has rapid flash. Replaced bulbs 
Sep 2008 90 Check engine light on. Replaced fuse in trunk 
Jun 2009 170 Trunk latch broke, replaced by mechanic 
Sep 2009 250 Replaced trunk latch (second time) 
Oct 2010 43000 375 Heater did not work, replaced the heater door actuator. 
Dec 2010 45000 0 Noise in suspension when going over speed bumps. Mechanic could not find anything wrong, just lubed and tightened what he could. 
Jul 2012 53300 77 Replace right side headlight module 
Oct 2012 54000 85 Power steering stopped working. Then was OK after re-starting the car. Mechanic could not find the problem. 

 

Chevrolet Malibu in California, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2012 98000   First odometer entry
Aug 2012 104000 57 Center High Mounted Stop Lamp burned out. The entire unit needs to be replaced, including lens, circuit board with 5 LEDs, and plastic housing with gasket attached. 
Dec 2012 106000 140 Check Engine Light was illuminated due to error code indicating failing thermostat. Thermostat was stuck open. Replaced thermostat. Check Engine Light also stored EGR error code. EGR valve was replaced about a year ago and was tested and found to be working. Cleaned EGR system and valve and reinstalled. No further codes found. 
Mar 2013 109000   Most recent odometer entry.

 

Chevrolet Malibu in Minnesota, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2011 123000   First odometer entry
Jun 2011 124000 575 Replaced passenger and driver lower control arms. Replaced 2 tires on front end. 
Jul 2012 151300 2750 replace starter 
Mar 2013 167000   Most recent odometer entry.

 

Chevrolet Malibu in Nebraska, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2011 68000   First odometer entry
Jan 2012 69000 0 Security system and key fob malfunction. Dealer said it was a problem with these cars & couldn't do anything except order me a new fob ($125.00) and reprogram it ($35.00) 
Feb 2012 69500 0 I took my fob to a friend who does soldering . He put a drop of solder on it, let it cool, and it worked again. When it becomes sluggish I pop open the fob and very carefully buff off the contacts. 
Jun 2012 72000 0 The car was loping when the brakes were applied. The repair needed was determined to be turning the rotors. Shop said it could be driven in this condition and was not dangerous - so still driving it with loping brakes. Gas guage does not read accurately. Goes to empty after tank filled. 
May 2013 75000 0 The gas gauge was never repaired, bc estimated $600. I reset mileage B whenever I put gas into the tank, multiplied gallons by 18 (which seemed safe) and kept a post-it with remaining miles noted each day. This problem did make selling difficult. Windshield rattle. Other owners I talked to had both this and the gas gauge and brake problems. 

 

Chevrolet Malibu in New York, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jul 2011 124000   First odometer entry
Aug 2011 126000 280 Left Front Wheel bearing crapped out slowly and noisily. Replacement from NAPA did not fit but only barely so it took about 2 hours to figure out what was going on. Finally got it sorted by end of day. Fine now Rear sway bar bushings have been shot for a year leading to major clunkage over bumps at low speed. $20 and two hours fixed it perfectly. Very satisfying. HORRIFIC clunking when turning the steering at low speeds. After years of replacing expensive steering parts, figured out that you just have to smear grease on the steering column spline every 6 months or so and it stops completely... 
Oct 2011 131000 6 Dimmer switch for dash lights crapped out after a long slow decline. $6 part, 5 minute fix. :-) 
Nov 2011 132500 136 Rough idle. Check engine light eventually came on and code was mis-fire on cyl 1. Decided to try replacing coil assembly. This fixed it. 
Dec 2011 134000 109 Battery failed suddenly and left car stranded. Jump start was successful and 4 year old battery was replaced by owner the next day. 
Jan 2012 138000 112 Engine warning light came on with no other symptoms. Code indicated "low engine temperature condition". Replaced Thermostat, problem solved. 
Mar 2013 148000   Most recent odometer entry.

 

Chevrolet Malibu in Wisconsin, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Mar 2007 0 Replaced Rack&Pinion Steering Assembly 
Aug 2007 0 Replaced Steering Column 

 

Chevrolet Malibu in Ontario, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2009 54560   First odometer entry
Sep 2009 58280 0 Replaced intermediate shaft to fix clunk in steering. 
Dec 2010 71300 200 The right axle was leaking, I saw it wet but condition must have been there for months or even a year, might have been from hitting something. 
Oct 2012 79760 0 Ignition switch replaced 
Mar 2013 84320   Most recent odometer entry.

 

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2004 Chevrolet Malibu 4dr Sedan

145-horsepower 2.2L I4 4-speed shiftable automatic FWD

Chevrolet Malibu in Ontario, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Apr 2010 79360   First odometer entry
May 2010 79660 0 camshaft or crankshaft sensor replaced because car was stalling out on engine disabled while driving.While driving the car would shut down and I would have to restart. 
Jun 2010 79980 215 Flexible piece in the exhaust line before the resonator broke and they had to weld a new piece inline and guarantee for 1 year at Canadian Tire.They could not locate exact part and welded a piece in line. 
Oct 2010 83700 260 THE TRUNK WOULD NOT OPEN WITH THE KEY AT ALL. SOMETIMES BUTTON PUSHED AND TRUNK DIDN'T OPEN. I REPLACED LOCK. 
Jun 2011 91760   Most recent odometer entry.

 

Chevrolet Malibu in Ontario, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2012 90520   First odometer entry
Nov 2012 91420 200 Thermostat required replacement 
Jan 2013 92380 380 Power trunk latch failed and key latch was seized. 

 

Chevrolet Malibu in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2012 166000   First odometer entry
Nov 2012 166000 400 I had an alternator put in. In July I had a rarities and pump put in. The car needs a lot more work. 

 

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2004 Chevrolet Malibu 4dr Hatch

200-horsepower 3.5L V6 4-speed shiftable automatic FWD

Chevrolet Malibu in
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2006 357 Body Control Module Replacement - Heater did not work. Vehicle was in the shop for 1 business day. 

 

Chevrolet Malibu in New Brunswick, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2005 0 Adjust LH door striker and hinges - warranty 
Mar 2005 0 Noise still heard in rear suspension - unable to determine 
Apr 2005 0 Installed new steering column - warranty Noise still heard in rear suspension - still unable to determine. 
Sep 2005 0 Replace RR seat recliner handle - warranty 
Dec 2005 0 Noise in rear suspension found! - turned out to be fuel filler neck rubbing on car frame. All gauges would not work after starting car, but resumed operation after stopping and restarting - dealer unable to duplicate the problem. 
Mar 2006 0 Car wanders on the road at highway speeds - unable to find problem. Pulsation/shaking in steering when braking - front and rear rotors turned down. Replace RH Inner tie rod end - warranty 
Jul 2006 0 Electronic shift selection not working - wire broken under shift console - warranty. There is a noticable slackness and knock in the steering - response - GM currently working on cure for this issue. 
Oct 2006 0 Panic alarm will sound on its own - replaced hood latch - warranty Check engine light on - installed new thermostat - warranty Clunk in steering when turning - installed new steering gear - warranty 
Mar 2007 1009 New brake pads and rotors, front and rear - Fuel injection service - Knocking in steering - replaced steering shaft 
Apr 2007 487 Howling noise in front end - Installed new RH front hub assembly. 
Jul 2007 2020 Rattle in steering column - installed new steering column #3 !!! Install new LH & Rh front Ball Joint & Control Arm assemblies. 

 

Chevrolet Malibu in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2005 0 power steering unit (electric) failed and was replaced 
Jun 2006 0 power seat motor failed and was replaced. 

 

Chevrolet Malibu in Florida, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Jun 2006 0 Replaced accessory drive belt (Was slipping) Replaced fuel tank. (tank has collapsed and could only be filled 3/4 with gas 
Jul 2006 0 Replaced DVD player (Was skipping) 
Aug 2006 0 Replaced driver side sunshade. Replaced 2nd seat folding release handle (Plastic cracked) 
Sep 2007 0 Lube intermediate steering shaft Replace radio control button steering wheel Replace rear hatch release actuator Replace rear hatch struts Reprogram ECU to cure hot start issue 
Jan 2008 0 Replace intermediate steering shaft. Clunking noise 
Nov 2008 0 Replace both front lower control arms Replace fuel pump. Hot starting issue. 
Jun 2009 5 Replace tail light bulbs 
Oct 2009 1488 Replace driver seat frame. (Welds cracked) Replace intermediate steering shaft Replace windshield washer pump 
Jan 2012 92000 1900 A/C compressor replaced, bearings started whining Replaced RR caliper due to leak Replace power driver seat adjuster switch 

 

Chevrolet Malibu in Virginia, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2008 113000   First odometer entry
Dec 2011 185000 0 replaced fuel injectors. One was faulty (partially clogged), but I replaced them all as I got a deal on a set from eBay. 
Mar 2013 210000   Most recent odometer entry.

 

Chevrolet Malibu in Illinois, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2009 30000   First odometer entry
May 2011 56000 740 New rotors and pads on 4 wheel disk brakes. 

 

Chevrolet Malibu in Michigan, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2008 57000   First odometer entry
Jan 2009 60000 142 Transmission shifting problem, solved by adding transmission fluid and possibly resetting shift points. 
May 2011 84000 0 Steering Universal Joint, not repaired, told "There's a TSB on this - see your dealer" 
Aug 2011 87500 645 Replaced steering assembly 
Apr 2012 100000 150 brake cylinder replaced during a regular pad/rotor change at 97000 
Dec 2012 113000 100 Exhaust, replaced muffler 
May 2013 120000 530 Replaced right front bearing Replaced both front tie rods 

 

Chevrolet Malibu in Ohio, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Dec 2008 46000   First odometer entry
Jan 2009 47000 0 The passenger side sunvisor was not properly installed so I had to take the car back to be reserviced. 
Mar 2009 49000 0 I have been driving the car and noticed a noise coming from the dash. It was constant while cruising and was getting louder. While the car was in the shop they noticed steering issues. The noise went away after fixing them but it keeps coming back. When turning the steering wheel a clunk could be heard from the front end. The mechanic checked it out & found the intermediate shaft and both lower control arms were bad. They replaced all parts and the clunk went away. 
Mar 2010   Most recent odometer entry.

 

Chevrolet Malibu in Tennessee, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2008 40000   First odometer entry
Oct 2008 41000 20 Long starting problem. 
Mar 2013 73000   Most recent odometer entry.

 

Chevrolet Malibu in Michigan, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Aug 2006 0 Rack & pinion replaced, under warranty (noted before 36,000). Front end was making 'bump' noise when turning steering wheel. 
Mar 2007 166 Front end again had 'bump' noise when turning steering wheel. Out of warranty, GM picked up about 50% of repair cost. 
Feb 2009 97000 0 Front end clunking, started at 36k, repaired 4 times now with different parts, last repair at 92k. 
Mar 2010   Most recent odometer entry.

 

Chevrolet Malibu in Virginia, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Feb 2009 141000   First odometer entry
Mar 2009 142500 340 Replaced right front tire rod 
Sep 2009 152000 584 leaking right rear caliper required replacement 
Jul 2010 167000 335 Replaced inner and upper right front tie rods, along with 4 new tires. Inner rod worn, upper rod frozen in place and had to be cut in order to remove inner tie rod. 
Feb 2011 179000 195 Replaced leaking transmission pan gasket, filter, and transmission flush 
Mar 2013 228000 200 Alternator completely failed. 
May 2013 228000 500 Radiator had hole in the bottom. 

 

Chevrolet Malibu in Ohio, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Nov 2010 91000   First odometer entry
Dec 2010 92000 397 Roaring noise over 35 mph in front of car. Replaced left front wheel bearing with new Timken hub assembly. Cost was half labor, half part. 
Apr 2011 94300 146 Car would lose power, engine light came on with codes P2101, P0120, P0220, P1516, P2135. Decided problem was throttle body. Dealer wanted $300 for part. Bought ACDelco Part 217-2295 on Amazon.com for $146. Installed new part. Problem solved 
Dec 2011 99000 5 Replaced failed engine coolant temperature sensor. Preventive maintenance was replacement of water pump, thermostat, engine drive belt, coolant, radiator hoses. 
Apr 2013 107000   Most recent odometer entry.

 

Chevrolet Malibu in Pennsylvania, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
May 2009 64000   First odometer entry
Jun 2009 65000 0 Clunking in steering column 
Mar 2010   Most recent odometer entry.

 

Chevrolet Malibu in Nova Scotia, Canada
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Oct 2011 120900   First odometer entry
Nov 2011 122760 250 Replaced wheel bearing 
Mar 2012 127720 0 CEL on but unknown cause; no discernable issues with driveability etc. 
Jun 2012 130200 300 Right front wheel bearing replaced. Indy mechanic has said similar year Malibus and Impala's go through wheel bearings frequently. 
Sep 2012   Most recent odometer entry.

 

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Chevrolet in Alabama, United States
Month Year Odometer
(in miles)
Cost Problem/Repair Description
Sep 2008 49000   First odometer entry
Oct 2008 51000 200 CD stuck in the CD-rom. Rear mirror broken. 
Dec 2008 54000 200 Both remote are not working. Changed to new ones for 100$ each with 50$ labor. 
Mar 2010   Most recent odometer entry.

 

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Expert 2004 Chevrolet Malibu Repair Advice

Non-members can see only ten 2004 Chevrolet Malibu problems and repair histories. Log in or join us to see them all.

 

What People Are Saying about Problems with the 2004 Chevrolet Malibu

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